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Mass Transfer
Mass Transfer Operations
GATE 2009
Hard

An equi-molar mixture of four hydrocarbons (1,2,3,4) with relative volatilities K1=6, K2=3, K3=2.5, K4=1.1 is to be separated into high purity individual components using a sequence of simple distillation columns. Scheme P removes {4} first (leaving {1,2,3}), then splits off {1} (leaving {2,3}), then finally splits {2} from {3}. Using the Ki values, the optimal scheme is

  • Scheme P
  • BScheme Q (first split is between 2 and 3)
  • CScheme R (direct sequence, lightest off first each time)
  • DScheme S (indirect sequence, heaviest off first each time)

Explanation

The hardest split (smallest relative volatility ratio) is between components 2 (K=3) and 3 (K=2.5), ratio 1.2. Standard sequencing heuristics favor performing the most difficult separation LAST, on the smallest remaining stream, to minimize overall cost. Scheme P defers the 2-vs-3 split to its final column (operating on just the 2-component stream), while the other schemes perform this hard split earlier, on larger multi-component streams — making Scheme P the heuristically optimal choice.

Source: GATE CH 2009 (2009)

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